Marzocchi Tools

All Marzocchi tools, which are referenced in the manuals or have seen by me. 

Front Suspension Tools

PictureReferenceITEM No.MARZ. NoLARM No.DescriptionUse
60.10Big Tool Case XC500 / XC51XC500, XC51 etc.
ITEM 10360.02Pumpall forks
REF AITEM 10460.32Plug Extraction Tool (Air Cap Puller)To remove the plug from the stanchion tube (XCR / DH3 / XC400 - 500 - 600 - 700)
REF BITEM R504360.21Pointed PliersTo remove the Oil Seal retaining Ring (XCR / DH3 / XC400 - 500 - 600 - 700)
REF BITEM 109Oil control bushing' - ??Press-In Tool XC500 (Buchse) etc.
REF BITEM 99Compensation piston (XC400)
ITEM 92Philips Screwdriver (XC400)
REF GITEM 98Tool zum Einführen der Trennbuchse (XC400)
REF CITEM 11060.19Press-In Tool XC500
REF MITEM 110Special introduction Tool XC400
ITEM 113Vorrichtung zum Einpressen in Stanchion tube (XC500) ??
REF CITEM 504760.34Tool for oil seal 26mm assembly (Press-in tool)to insert the oil seal into the slider
REF DITEM 502460.27'T' allen wrenchto unscrew stanchion tube (XCR/DH3)
REF EITEM 504860.38Protection ring to remove the oil seal from stanchion tube (XCR, DH3)
Valve Adapter vermutlich mit Rückschlagventil
60.13??[Don't know what this is for ..?]
91.025Pump - Valve Adapter?
60.33361636MAR Werkzeugschlüssel R8.001Gelenkzapfenschlüssel <= XC400, 35 - 60 mm mit Zapfen 4 mm)
2mm allen wrench XC500 only

 

Rear Suspension Tools

From what I know Marzocchi designed the following rear shock suspension devices, which heavily have been used in all the great Sintesi/Verlicchi fully frames and others from the early 90’s. 

  • Marzocchi C 25 : Air/oil multi-valve shock absorber with mechanical spring for static load
    • Pre-load spring adjustment by means of an outer ring nut
    • Several types of springs (see table) and shoulder bushings are available for customizing the shock absorber
    • Travel : C25 = 25 mm (1 inch) 
    • Wheelbase : C25 = 135 mm (5.3 inches)
    • Weight :
      • C25 : shock absorber body: 210 g (0.46 lb)
      • C25 : spring K/n 60 = 80 g (0.17 lb.) ÷ spring K/n 140 = 200 g (0.30 lb.)
         
  • Marzocchi C 35 : Air/oil multi-valve shock absorber with mechanical spring for static load
    • Pre-load spring adjustment by means of an outer ring nut
    • Several types of springs (see table) and shoulder bushings are available for customizing the shock absorber
    • Travel : C35 = 35 mm (1.37 inches) 
    • Wheelbase : C35 = 155 mm (6.1 inches)
    • Weight :
      • C35 : 220 g (0.48 lb.)
      • C35 : spring K/n 60 = 130 g (0.28 lb.) ÷ spring K/n 140 = 270 g (0.59 lb.) 
         
  • Marzocchi A 25 : Multi-valve, air/oil-sprung shock absorber.
    • Air pressure regulation by “Schraeder” valve.
    • Standard air pressure : 7 Bar (102 psi)
    • Compression damping adjustment with 2 positions : 
      • HARD ( ) lock-out for riding uphill and on even ground
      • SOFT ( ) maximum damping sensitivity 
    • Travel : 1 inches o. 25 mm
    • Wheelbase : 125 mm
    • Weight : 1 lbs. o. 440 grams
       
  • Marzocchi A00033
     
PictureReferenceMARZ. NoLARM No.DescriptionUse
REF AR 5064---Compressing Ring ToolTo adjust compression Ring
REF B---60.15Vice BlocksTo hold Piston Rod
REF CR 5055---Pressurizing ToolTo facilitate pressurizing of Compensation Champer
REF D10060.02Air Pump with GaugePressurizes Compensation Chamber
REF E9260.24Philips Head ScrewdriverTo unscrew Shock Body Screw
REF F---60.16Driver to fit Pilot Bushing on Force RodBoth to fit Pilot Bushing into and remove it from the Force Rod